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ATOS Q
3D-scanner voor het meten van objecten met complexe geometrieën van klein tot middelgroot in handmatig, halfautomatisch of volautomatisch bedrijf.
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ATOS Q
Kwaliteitsborging van kunststof-onderdelen
Uitdagingen
Om montagetijden te verkorten, worden kunststof-onderdelen steeds complexer. Daarnaast vereisen miniaturisatie, hogere ontwerpeisen en pasnauwkeurigheid kleine productietoleranties. Bovenal moet de tijd tot marktintroductie kort zijn. Daarom is het essentieel om spuitgiet-producten snel en efficiënt te inspecteren, om gereedschappen, apparaat- en proces-parameters te controleren en de productie te beheersen. In combinatie met complexe geometrieën zoals diepe boringen, ondersnijdingen en schuine kanten, lopen conventionele meetmachines tegen hun grenzen aan. Bovendien kunnen beslissingen over de productkwaliteit niet worden afgeleid uit de meetgegevens, omdat probleemgebieden niet onmiddellijk kunnen worden geïdentificeerd. Daarom is er grote behoefte aan een snel en efficiënt meetsysteem om het inspectie-proces te versnellen.
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Oplossing
Als antwoord op bovenstaande uitdagingen ontwikkelde ZEISS de optische ATOS Q 3D-scanner, die in korte tijd full-field meetgegevens van kunststof onderdelen levert. Dankzij de instelbare meetomvangen kan de ATOS Q worden aangepast aan specifieke meettaken. Afhankelijk van de grootte en de geometrie van een component. De ATOS Q is uitgerust met Blue Light Technology, die zorgt voor de nauwkeurigste en herhaalbare meetgegevens. Zelfs de kleinste details kunnen worden meegenomen voor een nauwkeurige en realistische evaluatie. Bijvoorbeeld de correctie-waarden voor de gereedschap-geometrie (zinksporen, kromtrekken en krimp) worden bepaald en de apparaat- en proces-parameters. Het systeem controleert ook de productie, minimaliseert uitval en herbewerking. Daarnaast kunnen de scangegevens van meerdere onderdelen worden gebruikt voor trendanalyse. Tot slot kunnen de meetgegevens worden gedeeld met behulp van ZEISS INSPECT.