Complexiteit beheersen. Met microscopie-oplossingen van ZEISS.
De taken op het gebied van materialografie veranderen voortdurend en de prestatievereisten nemen toe. Onderdelen worden steeds complexer, coatings steeds dunner. Miniaturisatie in elektronica gaat steeds verder. Vooral in lichtgewicht constructies worden nieuwe composietmaterialen gebruikt. Duurzame materialen en 3D-geprinte componenten vormen een bijzondere uitdaging op het gebied van materiaalkarakterisering. Tegelijkertijd worden de defecttoleranties over het algemeen kleiner, waardoor nauwkeurigere analyses nodig zijn. Laboratoria voor materiaaltesten moeten gelijke tred houden met deze ontwikkelingen. Ze staan onder toenemende tijdsdruk. ZEISS biedt materialografen een uniek assortiment microscopen, software en diensten om het testen effectief te kunnen uitvoeren. Bovendien zijn de microscopie-oplossingen van ZEISS bijzonder gebruiksvriendelijk voor alle gebruikers, want dankzij dieplerende algoritmen zijn de resultaten betrouwbaarder en sneller dan ooit tevoren.
Vlekkeloze en efficiënte microscopie. Van het monster tot het resultaat.
In de materialografie zijn bruikbare microscopieresultaten alleen gegarandeerd als de voorgaande processtappen ook foutloos zijn uitgevoerd. ZEISS levert geschikte microscopen om het hele analyseproces betrouwbaar en efficiënt te maken: van monsterextractie en -voorbereiding tot beeldvorming, beeldverwerking en evaluatie.
Metalen oppervlak bij 24x vergroting
Polarisatiecontrastbeeld voor inspectie van het etsproces
Donkerveldcontrastbeeld van een Fosterit-coating
Automatische beeldsegmentatie met ZEISS ZEN core
3D-beeldvorming van de kristalstructuur van titanium
Microscopen als voorbeeld
ZEISS Stemi 508
Stereomicroscoop met 8:1 zoom
Resolutie: 1 µm
ZEISS Axioscope 5
Deels gemotoriseerde lichtmicroscoop met gecodeerde elementen
Resolutie: 0,7 µm
ZEISS Axio Imager
Microscoopsysteem voor geautomatiseerde materiaalanalyse
Resolutie: 250 nm
ZEISS EVO
SEM voor industriële kwaliteitsanalyse
Resolutie: 2 nm
ZEISS Versa
Röntgenmicroscoop voor niet-destructieve 3D-beeldvorming
3D-resolutie: 40 nm
Klik op de cirkel in de afbeelding om het informatievak met meer details te openen.
Voorbeeld van een microscopieprogramma voor materiaallaboratoria: lichtmicroscopie en digitale microscopie
ZEISS Stemi 305/508
Inspectie van het monster met de ZEISS Stemi 305/508-stereomicroscopen
ZEISS Axio Imager
Geautomatiseerde materiaalanalyse, met het volledig gemotoriseerde ZEISS Axio Imager-microscopiesysteem
ZEISS Axio Zoom.V16
Grote preparaatvelden, topografie met de ZEISS Axio Zoom.V16-stereozoommicroscoop
ZEISS Axiovert 5/7
Grote en zware monsters met de ZEISS Axiovert 5/7-omkeermicroscoop
ZEISS Axioscope
Routinetaken in het materiaallaboratorium met de ZEISS Axioscope-reflectielichtmicroscoop
ZEISS Smartzoom 5
Herhaalde monsteranalyses en topografie met de geautomatiseerde digitale ZEISS Smartzoom 5-microscoop
Klik op de cirkel in de afbeelding om het informatievak met meer details te openen.
Voorbeeld van een microscopieprogramma voor materiaallaboratoria: Röntgen- en rasterelektronenmicroscopie
ZEISS CrystalCT
Niet-destructieve 3D-röntgenbeeldvorming met de ZEISS CrystalCT-hogeresolutieröntgenmicroscoop
ZEISS Sigma
Hoogwaardige beeldvorming met de ZEISS Sigma-veldemissie-rasterelektronenmicroscoop
ZEISS EVO
Modulaire elektronenmicroscopie met de ZEISS EVO-rasterelektronenmicroscoop
ZEISS ZEN core is de gestandaardiseerde oplossing voor beeldvorming, segmentatie, analyse en gegevensverbinding in het materiaallaboratorium. Omdat de gebruikersinterface kan worden geconfigureerd op basis van de uit te voeren taak, kunnen zelfs ongetrainde gebruikers de software eenvoudig en veilig bedienen. ZEN core maakt gebruik van kunstmatige intelligentie om handmatig uitgevoerde complexe werkstappen zoals segmentatie grotendeels te automatiseren. De eenvoudige correlatie van licht-, digitale en elektronenmicroscopie biedt een dieper inzicht in microstructuren en breukanalyse. Verschillende laboratoriumlocaties kunnen via ZEISS ZEN core met elkaar worden verbonden.
Uw controlecentrum voor alle taken.
ZEISS ZEN core-software.
ZEISS ZEN core
Met ZEISS ZEN core kunnen verschillende soorten microscopen en laboratoriumlocaties met elkaar worden verbonden.
Sneller en betrouwbaarder testen met diep leren
ZEISS ZEN core biedt geautomatiseerde beeldanalyse voor deeltjes- en faseanalyse. Technieken op basis van diep leren verminderen de werklast voor deze toepassingen aanzienlijk en werken altijd reproduceerbaar, volgens dezelfde getrainde patronen, ongeacht de gebruiker en locatie. Het microscoopbeeld van een aluminiumlegering wordt automatisch gesegmenteerd met behulp van diep leren. Het algoritme identificeert betrouwbaar individuele korrels. Aanrakende en overlappende objecten kunnen worden gescheiden (segmentatie van instanties).
Nieuwste dieplerende modellen: Automatische AI-ondersteunde bepaling van de korrelgrenzen van keramiek, austenitisch staal, hard metaal en een legering op basis van koper. In dit voorbeeld was het voldoende om een dieplerend model te trainen om de korrelgrenzen van alle vier de materialen betrouwbaar te herkennen.
Correlatie met licht-, digitale en elektronenmicroscopen
ZEISS ZEN Connect
Verschillende microscopen - één gecorreleerde evaluatie
Voor veel toepassingen is het zinvol om hetzelfde monster te analyseren met zowel een licht- als een elektronenmicroscoop. De verschillende vergrotingsniveaus en contrasten zorgen samen voor een beter begrip van de toestand van het monster. Met ZEISS ZEN Connect kunt u multimodale beeldgegevens efficiënt over elkaar leggen en snel overschakelen van het overkoepelende beeld naar een gedetailleerde weergave met hoge resolutie. Alle beeldgegevens, inclusief die van externe leveranciers, kunnen eenvoudig worden uitgelijnd, over elkaar heen gelegd en weergegeven in context met ZEISS ZEN Connect.
ZEISS ZEN core-hulpmiddelen
ZEISS ZEN core heeft een modulaire structuur en kan individueel worden uitgebreid met de hulpmiddelen die u nodig hebt.
ZEISS biedt onder andere deze aanvullende toolkits:
Materiaal-apps Hulpmiddelen voor korrelgrootteanalyse, gietijzeranalyse, meerfasenanalyse, vergelijkingen van referentieseries en laagdiktemetingen
AI-toolkit AI-toepassingsset voor segmentatie, objectclassificatie en beeldruisverwijdering, inclusief trainingsinterfaces
2D-beeldanalysetoolkit 2D-beeldanalyse met automatische meetprogramma's, met inbegrip van geavanceerde verwerking
Toolkit voor ontwikkelaars Programmeren van aangepaste macro's in de programmeertaal Python, bediening van ZEISS ZEN core via een API-interface
Gegevensopslag Centrale beelddatabase op SQL-basis voor intelligent gegevensbeheer met geïntegreerd gebruikers- en toegangsbeheer
Connect-toolkit Met ZEISS ZEN Connect kunt u multimodale beeldgegevens van verschillende microscooptypes uitlijnen, overlappen en correleren.
Materiaalkarakterisatie met ZEISS ZEN core
Eenvoudige evaluatie volgens standaard
Technisch keramiek, medische technologie
CFRP, ruimtevaartindustrie
Zonnecellen, hernieuwbare energie
Grijs gietijzer, systeemengineering
Staal, systeemengineering
Toepassing
Korrelgrootte
Korrelgrootteverdeling
Meerfasen
Fasefractie in procent per oppervlak
Laagdiktes
Automatische randdetectie
Gietijzer
Grootte, vorm en verdeling van gegoten deeltjes
NMI
Hoeveelheid en grootte van oxiden, sulfiden, nitriden enz.
Uitleg
Kwantificeer de kristallografische structuur van uw materialen volgens internationale normen.
Met deze module kunt u fasen bepalen op basis van zowel de deeltjesgrootte als het percentage van het respectieve oppervlak van een fase. Een belangrijke toepassing is het onderzoeken van porositeit.
Meet de dikte van coatings en plaatwerk of de diepte van uitgeharde oppervlakken in de dwarsdoorsnede van een monster. Evalueer complexe coatingsystemen automatisch of interactief en geef de resultaten weer in een duidelijk rapport.
Analyseer de vorm en grootte van grafietdeeltjes in gietijzer volledig automatisch en bepaal het percentage grafietdeeltjes per oppervlakte.
Met deze module kunt u niet-metalen insluitsels in staal onderzoeken om de zuiverheid van staal te beoordelen. De op standaarden gebaseerde geautomatiseerde workflowoplossing omvat het verzamelen van monsters, classificatie en evaluatie van inclusies, en documentatie en archivering van resultaten.
Voorbeeld van batterijtechnologie:
Korrelgrootteanalyse van NCM-kathodepartikels
De slechts marginaal zichtbare korrelgrenzen van NCM-kathodepartikels worden zichtbaar gemaakt met behulp van een ZEISS-elektronenmicroscoop met een Inlense-EsB-detector. Een AI-algoritme segmenteert vervolgens automatisch en betrouwbaar het microscoopbeeld. Het op deze manier geanalyseerde beeld kan bijvoorbeeld worden gebruikt om de korrelgrootteverdeling te bepalen.
Voorbeeld: Meerfasenanalyse
op een thermische spuitcoating
Thermische spuitcoatings verbeteren de weerstand van het substraatmateriaal tegen onder andere corrosie, hitte of slijtage. De porositeit van een metallografisch geprepareerd monster kan eenvoudig worden bepaald met behulp van AI-ondersteunde meerfasenanalyse. Uit de porositeit kunnen conclusies worden getrokken over de structuur en hardheid van de spuitcoating.
Het kan niet eenvoudiger, ... en wie dit monster ook zou onderzoeken, de meetresultaten zouden altijd hetzelfde zijn.
Meer informatie over onze ZEISS-oplossingen voor materialografie
Intelligenter. Meer tijd besparen. ZEISS ZEN Intellesis.
Metallografie en materiaaltesten met de ZEISS ZEN core materiaalmodules.
Gegarandeerde kwaliteit in staalproductie: ZEISS niet-metalen insluitingsanalyse (NMI)
ZEISS ZEN Connect: Microscopiebeelden en analysegegevens in een algemene context.
ZEISS ZEN-dataopslag: Gecentraliseerd gegevensbeheer in netwerkomgevingen van laboratoria.
Inhoud van derden geblokkeerd
De videospeler is geblokkeerd vanwege uw trackingvoorkeuren. Om de instellingen te wijzigen en de video af te spelen, dient u op de onderstaande knop te klikken en in te stemmen met het gebruik van "functionele" trackingtechnologieën.
AI versnelt het meetproces
De door AI ondersteunde ZEISS-oplossing controleert implantaatcoatings automatisch.
AI versnelt het meetproces
Inhoud van derden geblokkeerd
De videospeler is geblokkeerd vanwege uw trackingvoorkeuren. Om de instellingen te wijzigen en de video af te spelen, dient u op de onderstaande knop te klikken en in te stemmen met het gebruik van "functionele" trackingtechnologieën.
SPC Werkstofflabor GmbH ondersteunt staalproducenten en -verwerkers als servicepartner, en vertrouwt daarbij op een combinatie van licht- en rasterelektronenmicroscopie van ZEISS.
Controle is beter: SPC inspecteert materialen met ZEISS-microscopie
Inhoud van derden geblokkeerd
De videospeler is geblokkeerd vanwege uw trackingvoorkeuren. Om de instellingen te wijzigen en de video af te spelen, dient u op de onderstaande knop te klikken en in te stemmen met het gebruik van "functionele" trackingtechnologieën.
Door gebruik te maken van bewezen technieken voor machineleren, zoals pixelclassificatie of diep leren, stelt ZEISS ZEN Intellesis zelfs onervaren gebruikers in staat om robuuste en reproduceerbare segmentatieresultaten te behalen. Laad gewoon uw afbeelding, definieer uw klassen, label de pixels, train uw model en voer de segmentatie uit.
Intelligenter. Meer tijd besparen. ZEISS ZEN Intellesis.
Inhoud van derden geblokkeerd
De videospeler is geblokkeerd vanwege uw trackingvoorkeuren. Om de instellingen te wijzigen en de video af te spelen, dient u op de onderstaande knop te klikken en in te stemmen met het gebruik van "functionele" trackingtechnologieën.
Hoe kunt u uw metallografische onderzoeken versnellen? Hoe gaat u om met nieuwe materialen? Hoe voorkomt u onjuiste resultaten? Hoe zorgt u voor productiviteit in het laboratorium? In plaats van alleen maar functies aan te schaffen, krijgt u met ZEN core een echt productiviteitspakket en tilt u uw materiaalonderzoeken naar een hoger niveau
Metallografie en materiaaltesten met de ZEISS ZEN core materiaalmodules.
Inhoud van derden geblokkeerd
De videospeler is geblokkeerd vanwege uw trackingvoorkeuren. Om de instellingen te wijzigen en de video af te spelen, dient u op de onderstaande knop te klikken en in te stemmen met het gebruik van "functionele" trackingtechnologieën.
Staal is een van de meest gebruikte materialen ter wereld. Ondanks hun kleine afmetingen kunnen niet-metalen insluitingen de mechanische eigenschappen en het verwerkings- en corrosiegedrag van staal beïnvloeden. ZEN niet-metalen insluitingen zijn uw oplossing voor snelle en betrouwbare NMI-analyse.
Gegarandeerde kwaliteit in staalproductie: ZEISS niet-metalen insluitingsanalyse (NMI)
Inhoud van derden geblokkeerd
De videospeler is geblokkeerd vanwege uw trackingvoorkeuren. Om de instellingen te wijzigen en de video af te spelen, dient u op de onderstaande knop te klikken en in te stemmen met het gebruik van "functionele" trackingtechnologieën.
Met ZEN Connect kunt u verschillende microscopiebeelden en gegevens van een monster visualiseren - in hun context op een gemeenschappelijke locatie. Ontdek de verbanden tussen beeldgegevens van verschillende schalen. U kunt ook profiteren van geïntegreerde rapportering over de verbonden gegevenssets.
ZEISS ZEN Connect: Microscopiebeelden en analysegegevens in een algemene context.
Inhoud van derden geblokkeerd
De videospeler is geblokkeerd vanwege uw trackingvoorkeuren. Om de instellingen te wijzigen en de video af te spelen, dient u op de onderstaande knop te klikken en in te stemmen met het gebruik van "functionele" trackingtechnologieën.
ZEN Data Storage maakt gecentraliseerd beheer mogelijk van apparaatpresets, workflows, beeldgegevens en rapporten van verschillende systemen en laboratoriumlocaties. Scheid microscopische beeldregistratie van analysetaken stroomafwaarts om het laboratoriumwerk nog efficiënter te maken.
ZEISS ZEN-dataopslag: Gecentraliseerd gegevensbeheer in netwerkomgevingen van laboratoria.
Nauwkeurige, betrouwbare resultaten zijn natuurlijk belangrijk, maar het is ook belangrijk om ze snel te verkrijgen.
Microscopietoepassingen voor materialografie:
Voorbeelden van klanten uit de branche voor de branche
Eenvoudiger kan niet.
De AI-ondersteunde ZEISS-oplossing controleert implantaatcoatings automatisch.
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