Process Optimization In Additive Manufacturing

Optical metrology revolutionizes additive manufacturing: Ensuring precision and quality from design to production

The industrialization of additive manufacturing is continuing. Whereas previously, additive manufacturing was mainly used for prototype design on a small scale, today many industries are increasingly using additive technologies to optimize their processes and configure their products. Efficient production of injection molds using 3D printing and the use of additive manufacturing in die casting often involve components with complex geometries. Non-rigid 3D measuring systems from ZEISS guarantee process reliability in quality control – from validation of the materials to a 3D scan and final evaluation using the comprehensive ZEISS inspection software.

Determining material properties

The ARAMIS system helps determine material properties for materials modeling. By using optical 3D measurement technology you can define classic and complex material properties in deformation tests, such as lattice parameters and support structures.

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Measuring part distortions

ZEISS ATOS system can digitize 3D printed parts in detail between process steps, providing accurate measurements of deformations that occur during the process, as a result of heat treatments and removing the part from the build plate.

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Effective post-processing

3D printed parts often have to be reworked to improve their function and the way they connect to other components. ZEISS INSPECT software can analyze surface defects, the origin and alignment of the component and possible measurement deviations caused by any changes made.

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Efficient process control

With the ATOS 3D coordinate measuring system, you can analyze uncertainties and problem areas in additive manufacturing throughout the process. ATOS sensors carry out geometry analyses between individual process steps to identify quickly when and where dimensional deviations occur.

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Fast component certification

3D printed parts often require certification. With ARAMIS you can generate dynamic, full-field load evidence. ZEISS INSPECT software also compares your findings with existing simulation results, which mean you can quickly spot any deficits in the material model.

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Reliable final inspections

Use the high-precision, detailed 3D scans produced by the ATOS sensors to compare the 3D printed component with the target data from the CAD model. You can then correct defective areas on the printed component in the final process step. The ZEISS METROTOM 6 scout also analyzes the internal geometry.

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